Pulse DC Ionizer Bar

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DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar
DB961 Ultra Performance Long Ionizing bar

DB961 Ultra Performance Long Ionizing bar

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With pure tungsten ion needles (with a life expectancy of at least 30,000 hours) and an integrated high-voltage module, only 24V DC is needed for rapid neutralisation of static electricity in 0.5 seconds. The DC pulse technology increases the ion concentration by 50%, making it suitable for high-speed production lines (≤800 m/min), such as film rewinding and Li-ion manufacturing. The IP66 protection and wide temperature range make it suitable for use in harsh environments in the semiconductor and chemical industries. Real-time monitoring of the equipment is possible via the RS485/Modbus protocol, and the fault response efficiency is increased by 90%. With localised costs (saving 40% compared to imported products), it integrates with Industry 4.0 intelligent management to help enterprises reduce costs and increase efficiency. It is the ideal solution for intelligent static elimination in precision electronics and automobile manufacturing.
Performance
❯ Pulsed DC technology for strong ionization
❯ Design with integrated high-voltage power supply
❯ active length = overall length of the bar
❯ Using a tungsten ion needle
❯ Allowing quick troubleshooting and maintenance
❯ Ensure operator safety
❯ Support remote start-stop,can output abnormal signal from the ionizer bar
Key Features
❯ New ! Ultra High Performance
❯ 24VDCoperation
❯ 100% coverage
❯ long life
❯ LED statusindicator
❯ Safe operation, no electric shock
❯ Support PLC/RS485 control
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Product Parameter

  • Supply voltage
  • 24VDC±5%、(750 mA max)
  • Power
  • <16W
  • Technology
  • Pulse DCMethod/ Output voltage Max. 12 kV positive and negative
  • Operating distance
  • 25→500mm
  • Installation distance
  • 25→>300mm / Recommend
  • Emitter pitch
  • 50mm
  • Emitters
  • Tungsten
  • Environment
  • Temperature:0〜45℃, Humidity:35〜70%RH
  • Warranty
  • One-year

Product Details

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Ultra High Speed Static Elimination Solutions

The bar is designed for dynamic changes in roll diameter during winding and unwinding. It uses an integrated high-voltage module and pure tungsten ion needle technology with a life of ≥30,000 hours. With an effective working distance of up to 500 mm, it is perfectly adapted to film slitting, lithium-ion winding and other high-speed production lines. The innovative current-limiting resistor coupling design ensures the safe transmission of 24V DC while providing continuous and stable strong neutralisation performance of ±16kV, eliminating 50% of the inefficiencies associated with traditional equipment.

The static elimination bar provides two connection modes:

• Phoenix Terminals: Anti-dumbing Phoenix terminal connection for quick disassembly without tools, reducing downtime by 70%. Especially suitable for film slitting, electronic assembly and other high-frequency maintenance scenarios.

• Aviation plug: comes with an IP66-protected aviation plug as standard, offering dustproof and splashproof corrosion resistance. Suitable for use in harsh environments such as spraying and chemical processes. Built-in PLC control interface allows for real-time adjustment of ion output.

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24V DC power supply

The design is fully integrated, incorporating a 16 kV high-voltage module and pure tungsten ion needles with a five-year life expectancy. External high-voltage cables are not needed, reducing installation costs by 50%. The IP66 protection level is suitable for printing and other production lines.
The design is fully integrated, incorporating 16kV HV modules and tungsten ion needles with 5-year life. External HV cables are not needed, reducing costs by 50%. IP66 protection level is suitable for printing and other production lines.

9 manual adjustment modes

Precision control via rotary switch: 9-rotary switch design for fast adjustment of positive/negative ion intensity. Suitable for film slitting, lithium winding and other static elimination needs. Response time ≤0.3 seconds.
Intelligent extended function: The TB4203L supports remote programmer control and can be linked to a PLC or MES system. It provides real-time monitoring of the ion balance status via a three-colour LED warning system and extends the maintenance cycle by 50%.

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Intelligent monitoring

Two-way intelligent warning system: real-time monitoring of ion bar status, through the PLC signal output or buzzer/indicator triggered cleaning or fault alarm (such as LED three-colour warning: green light operation/red light fault/yellow light maintenance), reducing 90% of the time of passive inspection.
RS485 industrial communication: support Modbus protocol remote control, anti-interference design to ensure data stability, seamless connection to the MES system to achieve intelligent management of the production line.

Remote Control

This series of products (DB561P/DB565R/DB565P) supports PLC and RS485 remote control and can be seamlessly integrated into automatic production lines. It also enables intelligent start-stop management.

• Intelligent operation and maintenance: reduce manual intervention and improve the automation level of the production line.

• Flexible networking: the TB4203L supports RS485 bus control and the networking management of 32 devices.

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LED status indicator

Three-colour LED for precise operation and maintenance:
- Real-time monitoring of the end status lights
- Green light always on (high-voltage stable output)
- Red light alarm (power supply/module failure)
- Yellow light flashing (tungsten needle cleaning warning)
Fault location efficiency increased by 80% to meet the needs of high-frequency inspection for printing and lithium battery production lines.

Remote Programmer
(DB925R-specific option)

Precise dynamic regulation: real-time adjustment of ion concentration and positive/negative output ratio via a remote programmer. Suitable for film slitting, web printing, and other applications with differentiated material requirements. Eliminates 90% of inefficiencies. It supports RS485 communication and can be linked to a PLC/MES system to achieve data visualisation and process parameter traceability.
Scene adaptive: nine preset working modes allow one-key switching between high- and low-speed production environments with a response time of ≤0.5 seconds.

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Product Video

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Ultra performanceLong distancelonizing bar DC

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