Pulse DC Ionizer Bar

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DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar
DB941 Short distance High Speed Ionizing Bar

DB941 Short distance High Speed Ionizing Bar

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Adopting pulse DC technology, with independent positive and negative electrode needles that release a high-voltage electric field in turn, the efficiency of eliminating electricity is more than 200% higher than with traditional AC technology. The airless design and 5 cm ultra-thin body can be embedded in the slit of the production line, supporting windless silent de-static and avoiding airflow interference. This makes it suitable for clean rooms and high-speed coil scenes (600 m/min). The intelligent control system uses three-colour LED status lights (running/alarm/fault) and a PLC/RS485 communication interface to enable real-time monitoring and control and to adapt accurately to the needs of the production line. It is suitable for use in printing (to solve issues such as ink splash and colour registration inaccuracy), film slitting (to eliminate hundreds of thousands of volts of static electricity) and other high-precision applications. This extends the life of the electrodes and reduces maintenance costs.
Performance
❯ PulsedDCtechnologyforstrongionization
❯ Designwithintegratedhigh-voltagepowersupply
❯ activelength=overalllengthofthebar
❯ Using a tungsten ion needle
❯ Allowing quick troubleshooting and maintenance
❯ Ensureoperatorsafety
❯ Support remote start-stop, can output abnormal signal from the ionizer bar
Key Features
❯ New ! Ultra High Performance
❯ 24VDCoperation
❯ 100 % coverage
❯ long life
❯ LED status indicator
❯ Safe operation,no electric shock
❯ Support PLC / RS485 control
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Product Parameter

  • MODEL
  • DB941 DB945R RS485 DB945P
  • Supply voltage
  • 24VDC ±5％、(750 mA max)
  • Power
  • < 16W
  • Operating distance
  • 25→150mm
  • Installation distance
  • 25→75mm / Recommend
  • Emitter pitch
  • 25mm
  • Emitters
  • Tungsten
  • Environment
  • Temperature:0〜45℃, Humidity:35〜70%RH
  • Warranty
  • One-year

Product Details

1749618380d22c86

Ultra High Speed Static Elimination Solutions

The ultra-high-speed pulse DC ion bar has been specially developed for use in new energy, optical film, printing, packaging and other applications involving extreme working conditions. It provides breakthrough support for ultra-high-speed operation of up to 900 m/min (15 m/s), setting a new standard for static elimination performance! Using military-grade pulse DC technology, it has helped customers reduce the defective rate from 3.2% to less than 0.5% in Li-ion diaphragm production line tests, perfectly solving industry issues such as pole piece burr, film material adhesion and printing and colour registration problems.

The static elimination bar provides two connection modes:

• Phoenix Terminal: Quick-release structure increases maintenance efficiency by 60% and shortens MTTR (mean time to repair) to less than 30 seconds to ensure continuous production line operation.

• Aviation plug: IP66 fully sealed design that is resistant to sprayed dust and liquid splashes. The TB4202F supports PLC signal feedback and real-time monitoring of the ion bar status, making it suitable for automotive spraying, semiconductor cleaning, and other high-pollution scenarios.

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24V DC power supply

It has fully built-in electronics, including an integrated high-voltage module and control system. There is no need for an external power supply unit or high-voltage cable, which reduces installation complexity by 70%, saving on wiring costs and equipment space.

Dual-mode power supply:
Optional industrial-grade external power adapter with wide voltage input.
This is connected directly to the 24V DC power supply of the equipment (compatible with the PLC/automation line standard).

9 manual adjustment modes

The rotary switch allows for quick adjustments to be made to the positive/negative ion intensity directly via the physical knob. The TB4203F supports remote programmer fine-tuning and can adapt to different charge polarities in scenarios such as printing and lithium-ion. Nine preset modes covering 0–30 kV output provide accurate responses to the differentiated needs of high-speed coil running (900 m/min) and precision electronic manufacturing.
Intelligent compatible design: supports PLC signal access and is seamlessly linked to the production line automation system for real-time feedback (±30V threshold).

紧凑型-05
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Intelligent monitoring

The equipment supports the real-time remote monitoring of the status and cleanliness of the ion bar, and features an abnormal alarm function that can be realised through a PLC, buzzer or indicator light. It can be seamlessly integrated into existing industrial automation production lines, significantly improving the efficiency of equipment management and optimising maintenance cycles. The TB4202F/TB4204F provides an active warning mechanism that effectively reduces the frequency of manual inspections and ensures production continuity. This solution is particularly well-suited to precision manufacturing areas where there are stringent requirements for equipment reliability.

Remote Control

PLC/RS485 dual-mode control: The TB4203F supports RS485 bus networking and can link up to 32 devices on a single network, enabling centralised, intelligent management of printing and lithium production lines.
Zero-contact operation and maintenance: Remote start/stop reduces manual intervention by 90% and is suitable for semiconductor and film manufacturing, as well as other scenarios that require a high level of cleanliness.

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紧凑型-08

LED status indicator

Three-colour accurate diagnosis:
- The green light is always on to indicate normal high-voltage output.
- The red light flashes to indicate an internal failure or power supply abnormality.
- The yellow light flashes to indicate a tungsten pin cleaning reminder.
Fault location efficiency increased by 80%.

Remote Programmer
(DB925R-specific option)

Dynamic ion regulation enables real-time adjustment of the ion concentration and positive/negative output ratio via a remote programmer. This makes it suitable for film slitting, web printing, and other applications with differentiated material requirements. Elimination efficiency is increased by 90%.
Scenario adaptation: nine preset working modes (including the exclusive PLC programming interface of the TB4203F), enabling the switching of high/low speed production environments at the touch of a button.

紧凑型-06

Product Video

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Short distance High speed Ionizing bar

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